NJ-series NC Integrated Controller
Published on : Tuesday 30-11--0001
Three benefits from NC Integrated Controller
[Minimize machine cycle time] NC and PLC functionality fully synchronized at high speed
Efficient control of processing and other processes is crucial to performance and productivity of a multi-purpose machine which handles multiple processes.
The NC integrated controller provides both NC and PLC functionality and synchronize all devices at high speed, significantly reducing the machine cycle time.
Control cycle as you designed
Programs for both PLC and NC are executed in the same task period, which enables processes to be synchronized with the cycle as you designed
High-speed synchronization reduces interlock time
Interlock time between NC (processing) and PLC (other processes) will be reduced to 1/4* as compared to when separate controllers are used. Cycle time of a multi-purpose machine that generates many interlocks can be reduced.
* The NY Series is used under our measurement conditions.
[Simplify complex profiling] Versatile NC functions
G-Code reduces time required to design and program complex profiling.
Conventional controller
Processing programs are designed based on CAD data. Programming using PLC instructions and debugging are required for each figure
NC Integrated Controller
CAD/CAM software makes design easy
Parameter setting
(1) Parameters are set using CAD/CAM software
Automatic generation
(2) NC program in G-Code is generated
Transferred
(3) Program is transferred to NC integrated controller
NC functions for complex profiling applications
[Optimize engineering time] One software for NC setting and PLC programming
The Sysmac Studio provides a true Integrated Development Environment (IDE) for configuration, programming, monitoring, and 3D simulations. Programming based on IEC standard and PLCopen® Function Blocks (FBs) for motion control cuts programming time. FBs for NC control make program structure simple, even for synchronization between NC process and others.
General Specification
Item |
NJ501-[][][][] |
|
---|---|---|
Enclosure |
Mounted in a panel |
|
Grounding Method |
Ground to less than 100 Ω |
|
Dimensions |
90 mm × 90 mm × 90 mm |
|
Weight |
550 g (including the End Cover) |
|
Current Consumption |
5 VDC, 1.90 A (including SD Memory Card and End Cover) |
|
Power consumption |
--- |
|
Operation |
Ambient Operating |
0 to 55°C |
Ambient Operating |
10% to 90% (with no condensation) |
|
Atmosphere |
Must be free from corrosive gases. |
|
Ambient Storage |
-20 to 75°C (excluding battery) |
|
Altitude |
2,000 m or less |
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Pollution Degree |
2 or less: Conforms to JIS B3502 and IEC 61131-2. |
|
Noise Immunity |
2 kV on power supply line (Conforms to IEC 61000-4-4.) |
|
Overvoltage Category |
Category II: Conforms to JIS B3502 and IEC 61131-2. |
|
EMC Immunity Level |
Zone B |
|
Vibration Resistance |
Conforms to IEC 60068-2-6. |
|
Shock Resistance |
Conforms to IEC 60068-2-27. |
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Battery |
Life |
5 years at 25°C |
Model |
CJ1W-BAT01 |
|
Applicable Standards |
Conforms to cULus, NK *1, LR *1, EU Directives, RCM and KC Registration *2.
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Performance Specifications
Item |
NJ501- |
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---|---|---|---|---|
[]3[]0 |
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Processing |
Instruction |
LD instruction |
1.1ns (1.7ns or less) |
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Math Instructions |
24ns or more *1 |
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Program- |
Program |
Size |
20 MB |
|
Number |
POU |
3,000 |
||
POU instance |
Using Sysmac Studio Ver. 1.05 or lower: 6,000 |
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Variables |
No Retain |
Size |
4 MB |
|
Number |
90,000 |
|||
Retain |
Size |
2 MB |
||
Number |
10,000 |
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Data type |
Number |
2,000 |
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Memory for |
CIO Area |
6,144 words (CIO 0 to CIO 6143) |
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Work Area |
512 words (W0 to W511) |
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Holding Area |
1,536 words (H0 to H1535) |
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DM Area |
32,768 words (D0 to D32767) |
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EM Area |
32,768 words × 25 banks (E0_00000 to E18_32767) *7 |
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Unit |
Maximum |
Maximum number of CJ/ |
10 Units |
|
Maximum number of |
40 Units |
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Maximum number of |
4,096 |
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Maximum number of Expansion Racks |
3 max. |
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I/O Capacity |
Maximum number of I/O |
2,560 points max. |
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Power Supply |
Model |
NJ-P[]3001 |
||
Power OFF |
AC Power |
30 to 45 ms |
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DC Power |
22 to 25 ms |
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Motion |
Number of |
Maximum Number of |
Maximum number of axes which can be defined. |
|
16 axes |
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Motion |
Maximum number of motion control axes which can be |
||
16 axes |
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Maximum number of |
Maximum number of used real axes. |
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16 axes |
||||
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Used motion |
Maximum number of servo axes which all motion control |
||
16 axes |
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Maximum number of axes |
4 axes per axes group |
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Number of axes for |
2 axes per axes group |
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Maximum Number of Axes Groups |
32 groups |
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Motion Control Period |
The same control period as that is used for the process |
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Cams |
Number of |
Maximum |
65,535 points |
|
Maximum |
1,048,560 points |
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Maximum Number of |
640 tables |
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Position Units |
Pulses, millimeters, micrometers, nanometers, degrees |
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Override Factors |
0.00% or 0.01% to 500.00% |
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Peripheral |
Supported Services |
Sysmac Studio connection |
||
Physical Layer |
USB 2.0-compliant B-type connector |
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Transmission Distance |
5 m max. |
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Built-in |
Number of port |
1 |
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Physical Layer |
10Base-T or 100Base-TX |
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Frame length |
1514 max. |
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Media Access Method |
CSMA/CD |
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Modulation |
Baseband |
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Topology |
Star |
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Baud Rate |
100 Mbps (100Base-TX) |
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Transmission Media |
STP (shielded, twisted-pair) cable of Ethernet category |
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Maximum Transmission Distance between |
100m |
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Maximum Number of Cascade Connections |
There are no restrictions if Ethernet switch is used. |
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CIP service: |
Maximum Number of |
32 |
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Packet interval *9 |
1 to 10,000 ms in 1.0-ms increments *10 |
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Permissible |
3,000 pps *11 *12 (including heartbeat) |
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Maximum Number of Tag |
32 |
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Tag types |
Network variables, CIO, Work, Holding, DM, and EM Areas |
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Number of tags per |
8 (7 tags if Controller status is included in the tag set.) |
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Maximum Link Data Size |
256 |
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Maximum number of tag |
19,200 bytes |
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Maximum Data Size per |
600 bytes |
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Maximum Number of |
32 (1 connection = 1 tag set) |
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Maximum Tag Set Size |
600 bytes |
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Multi-cast Packet Filter |
Supported. |
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Cip Message |
Class 3 (number of |
32 (clients plus server) |
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UCMM |
Maximum |
32 |
||
Maximum |
32 |
|||
Maximum number of TCP socket service |
30 *14 |
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Built-in |
Communications Standard |
IEC 61158 Type12 |
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EtherCAT Master Specifications |
Class B (Feature Pack Motion Control compliant) |
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Physical Layer |
100BASE-TX |
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Modulation |
Baseband |
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Baud Rate |
100 Mbps (100Base-TX) |
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Duplex mode |
Auto |
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Topology |
Line, daisy chain, and branching |
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Transmission Media |
Twisted-pair cable of category 5 or higher (double- |
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Maximum Transmission Distance between |
100m |
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Maximum Number of Slaves |
192 |
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Range of node address |
1-192 |
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Maximum Process Data Size |
Inputs: 5,736 bytes |
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Maximum Process Data Size per Slave |
Inputs: 1,434 bytes |
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Communications Cycle |
500/1,000/2,000/4,000 μs *15 |
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Sync Jitter |
1 μs max. |
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Internal Clock |
At ambient temperature of 55°C: -3.5 to +0.5 min |
It is used in Paper Industry.
OMRON AUTOMATION PRIVATE LIMITED
India
Phone: 022 7128 8400
Email: newdelhi_enquiry@ap.omron.com