Industrial Automation Magazine India

Product Showcase october 2020 industrial automation magazine

Published on : Friday 02-10-2020

Moxa has announced a new series of high-performance IEC 61850-3 certified computers with PRP/HSR connectivity.

The DA-820C Series is a fanless 19-inch 3U rackmount computer that features a powerful 7th generation Intel® Xeon® or Core™ i7/i5/i3 processor and multiple expansion interfaces to incorporate PRP/HSR, IRIG-B, serial, and Gigabit Ethernet fibre SFP connectivity for smart grid applications. For transmission system operators (TSOs) in brownfield substation modernisation projects, a smooth migration involves collecting and displaying data from both legacy and new equipment running on different operating systems. Moxa’s DA-820C comes with an Intel® Xeon® or Core™ i7/i5/i3 processor that can run virtual machines to support dual or triple operating systems. Using only one high- performance computer to run multiple operating systems on virtual machines, instead of installing multiple computers to run each OS separately, allows you to save space and costs. Designed to enable IEC 61850 transformation, the computer supports native PRP/HSR connectivity. Moxa India, Bangalore. Tel: 080-41729088. Email: [email protected]

Fine Boring System

Kennametal has introduced a new line of digital-ready fine boring tools that make precision adjustment easy, enabling more productive, predictable, and accurate boring. The eBore Fine Boring System consists of cutting units to cover a diameter range from 6 to 1020mm (0.236” to 40.157”) and an optional digital display that makes precision adjustments as simple as turning a screw – and costly mistakes a thing of the past. With Kennametal’s digital eBore digital device, dialing in a tight bore and losing count of how far the adjustment screw was turned is a thing of the past. With an adjustment accuracy of 0.002 mm (0.00008”), the chip and coolant-resistant device contains a glass-scale that keeps track of boring bar movement. Simply snap it in place, turn the boring head’s adjustment screw by the desired amount, and the tool is ready for the next boring operation. The eBore system comes with Kennametal’s KM quick-change interface. Kennametal India Limited, Bangalore. Tel: 080-22198444. Email: [email protected]

FixtureBuilder 3D-Modelling Software

FixtureBuilder allows users to design metrology fixturing set-ups without having to go near their co-ordinate measuring machines (CMM) and other inspection devices. This reduces the amount of unproductive set-up time and increases the productivity of inspection machines. The software can be used with a CAD model of the part to be inspected, which is imported into FixtureBuilder, so that the fixture can be built around it. The entire fixturing set-up, along with the part, can then be exported into inspection programming software. FixtureBuilder offers a wide range of customer benefits, derived from Renishaw's deep understanding of metrology best practice and part inspection. In FixtureBuilder 8.0, users can now model fixtures that use the innovative Renishaw QuickLoad™ rail system. The QuickLoad rail system is used on CMMs and provides a secure work holding position when used in conjunction with QuickLoad base plates, which locate to the rail on either side using quick release magnets and location pins. Renishaw Metrology Systems Ltd, Pune. Tel: 020-66746400. Email: [email protected]

Extended Calculation of Planetary Gear Stages

GWJ Technology, Germany, is a leading manufacturer and provider of calculation software for mechanical engineering. An updated version of the planetary gear module within the software eAssistant has been released now. The calculation module for planetary gear trains allows a fast design and optimisation of simple planetary gear stages including the load capacity according to various accepted calculation methods, such as DIN 3990 Method B, ISO 6336 Method B or ANSI/AGMA 2101. The calculation of load spectra is also supported. Now there are several new options for the profile shift sum as well as for the distribution of the profile shift coefficients. Another new feature is that the profile shift coefficients or profile shift sum can be specified and used to determine the centre distance, similarly to the functionality in the eAssistant cylindrical gear module. It also has a function for disconnecting the centre distance. GWJ Technology GmbH, Germany. Tel: +49 531 1293990. Email: [email protected], [email protected]

Polyamide Handwheels

WDS Components Parts Ltd has released a range of three new handwheels to join its extensive range. Ideal for machine builders amongst a variety of application possibilities, polyamide construction offers an alternative to steel and aluminium finishes. The three-spoke polyamide handwheels are available both with and without a folding handle, used to increase grip and precision of use. When not required, the handle can be folded down for increased safety. This is important for machines with a permanent drive where a spinning, protruding handle can present a hazard. Upright and folding screw-fix handles are also available as options. The handwheels also feature grips around the inside circumference for extra stability in use. The handwheel is keywayed at the shaft to enable greater tension to be applied for a tighter fit. Alternatively, the same model has the option to be fastened by pin or press-fit secured by washer and screw. WDS Component Parts Limited, UK. Tel: +44 (0)845 601 1173. Email: [email protected]

Drive Solutions, Hygiene-Friendly

With its lightweight, corrosion-resistant gear units, smooth surface motors, frequency inverters and motor starters in wash-down-optimised aluminium housings, NORD Drivesystems is a powerful partner for hygiene-friendly drive systems. Strong and robust drive solutions for mixing and agitation processes extend the drive technology specialist's portfolio. Whether agitators, conveyor systems, weighing and filling plants or packaging machinery: NORD Drivesystems offers efficient and hygienic drive solutions meet stringent requirements on hygiene, reliability and durability. The manufacturer’s innovative inverter technology guarantees high positioning accuracy and reliable implementation of dynamic sequences. The drive units can be controlled individually. Due to their modular structure, the drive units are also service- and maintenance-friendly. The nsd tupH surface treatment provides an outstanding anti-corrosion treatment for gear units, smooth motors, frequency inverters and motor starters in wash-down-optimised cast aluminium housings. nsd tupH drive units are a robust and durable alternative to painted geared motors or stainless steel drive units. NORD DRIVESYSTEMS Private Limited, Pune. Tel: 020-39801217. Email: [email protected]

Mobile Robot, Heavy-Duty Payload

OMRON has recently announced the release of the HD-1500, its latest automated mobile robot with a heavy-duty payload capacity of 1500kg. The higher payload capacity allows customers to automate new tasks that were not previously possible, such as the transport of pallet-sized loads, engine blocks, and other heavy goods and equipment. The HD-1500 can also automate tasks that are traditionally completed with forklifts, reducing the risk of injury. Working seamlessly into an integrated OMRON mobile fleet, the HD-1500 allows customers more options in terms of developing the most customizable mobile solution for your factory. Key features of this strongest member of OMRON family of mobile robots include: 1,500 kg payload capacity; based on the same proven technology used in our LD series; 360° safety coverage with LiDAR technology; 35 minutes for full battery charge; and sturdier metal skins withstand heavier impacts and more demanding tasks. OMRON Automation Pvt Ltd, Mumbai. Tel: 022-71288400. Email: [email protected]

Indoor Navigation solution

In assembly units, warehouses, bespoke production plants and distribution centres, the traditional material picking process is highly manual and reliant on picking personnel’s familiarity with warehouse layout. This results in longer search times, lower productivity and efficiency of the picking personnel. Addressing these issues, C4i4 Lab developed an app called ‘NAVIGATE’. NAVIGATE is a BLE Bluetooth based Indoor Navigation solution that helps workers inside factories reach their desired picking location by providing visual guidance using their smart phone. NAVIGATE is not only effective in ensuring shorter equipment/material pick up times and increased productivity of picking personnel, but also provides live location tracking and picking process analytics for the warehouse managers. This solution is being offered as a turnkey solution. It covers the best of infrastructure, analytics, software, security, and professional services into a single pre-configured solution which comes out of one box. Centre for Industry 4.0 (C4i4) Lab, Pune. Email: [email protected]

Gas Chromatograph, Rosemount 700XA

Emerson has recently introduced the Rosemount™ 700XA gas chromatograph (GC), the industry’s first single-analyser solution to provide measurement of sulfur compounds as well as energy content of natural gas, delivering a cost-effective approach to meet gas quality and heating value requirements for pipeline distribution, processing of liquefied natural gas (LNG), mixed and high-purity natural gas liquids (NGLs), as well as international LNG commerce. It also satisfies operational and safety standards that protect pipelines, processing facilities, distribution systems and workers using a single, compact, transmitter-style GC. While previous generations of gas chromatographs have required the purchase of separate
analysers for sulfur measurement and heating value analysis, the new Rosemount 700XA gas chromatograph is equipped with a micro flame photometric detector (FPD) allowing customers to reduce initial equipment cost by as much as 50% and footprint requirements by up to 40%. It has field-mountable and transmitter-type configuration. Emerson Process Management (India) Pvt Ltd. Tel: 91 22 6662-0566. Email: [email protected]

HART I/O Modules, FLEX 5000

Design and controls engineers can now more easily access, configure and manage HART devices using the new Allen-Bradley FLEX 5000 highly integrated HART I/O modules. The simplified programming experience, available with the Studio 5000 Logix Designer application, can help simplify design, maintenance and operational productivity. Integration between the new I/O modules and HART devices can enhance device management, improve diagnostics coverage and provide real-time device health monitoring. The ability to add and replace process devices online can also reduce downtime and improve productivity. When a machine is being developed, common data structures and tight integration of instruction sets in the PlantPAx 5.0 system and above can minimize design and engineering time. And once a machine is operational, the FLEX 5000 highly integrated HART I/O modules can improve overall operational efficiency through increased uptime. A central design environment allows all this work to happen in one place. Rockwell Automation India Pvt Ltd, Mumbai. Tel: 022-30065600. Email: [email protected]

Rotary Latch Actuator

Southco has expanded its successful line of rotary latch actuators with a new version that combines keyless electronic locking with modern design. Southco’s AC-11-EM Rotary Latch Actuator with electronic locking functionality eliminates the need for mechanical key access when connected to a remote access controller, such as a key fob, or to an existing control system, such as a button located within a vehicle’s interior. The AC-11-EM Rotary Latch Actuator with electronically controlled locking features a flush mount oval shape that complements modern industrial styling. With its recessed handle design, the AC-11-EM eases operation when opening panels and doors with a gloved hand, while reducing snag and catch points. Featuring a heavy duty design and corrosion resistant construction, the AC-11-EM provides robust protection for outdoor applications including off-highway entry doors and specialty vehicle storage panels. Available with a variety of key locking options, the AC-11 provides direct, single or multipoint actuation of a connected latch. Southco India, Ranjangaon – Pune. Tel: 02138-670558. Email: [email protected], [email protected]

Sonic Industrial Imager, Fluke ii900

The handheld Fluke ii900 Sonic Industrial Imager enables maintenance teams to quickly and accurately locate air, gas and vacuum leaks in compressed air systems; even in noisy environments. Specifically designed for noisy production facilities the new SoundSight™ technology is simple to learn and easy to implement. The 7” LCD touchscreen overlays a SoundMap™ on a visual image for quick leak location identification. The straightforward, intuitive interface allows technicians to isolate the sound frequency of the leak to filter out loud background noise. In a matter of hours, the team can inspect the entire plant – during peak operations. For the first time, one can quickly and easily identify the air leak repairs needed to ensure efficient operations and reduce utility bills. Key features include: improved efficiency; proper air pressure; lower utility costs; reduced leak detection time; improved reliability; and LeakQ Report Generator. Fluke Technologies Pvt Ltd, Bangalore. Tel: 080-67159033-35. Email: [email protected]

Compressive Force Transducer

With its C11, HBM introduces a new series of Compressive Force Transducers that open up new areas of application due to their ultra-miniature design. The new compression load button load cells are based on strain gauges and are thus drift-free. The sensor is available in two sizes: The variants with nominal forces of 50 N, 100 N and 200 N are just 4 mm high with a diameter of only 10 mm. Also, force sensors with nominal forces of 1 kN and 2 kN are available with a remarkably small height of 7 mm and a diameter of 16 mm. All C11 series force transducers are designed as symmetrical membranes. Irrespective of their minimal dimensions, the load cells that offer HBM accuracy class 0.5 are also suitable for measurement tasks with increased accuracy requirements. They have been tested for electromagnetic compatibility in HBM’s laboratory and offer an extremely wide temperature range of -20 to +120°C. HBM India, Chennai. Tel: 044-42141672-74. Email: [email protected]

Field Termination Connectors, RJ45

The HARTING Technology Group has launched the latest generation of the legendary HARTING RJ Industrial® field termination RJ45 connectors. With the new RJ Industrial® MultiFeature series, HARTING can perfectly meet the wishes and requirements of its customers for even easier installation in the field. The further development of the successful RJ Industrial® MF series is characterised by tool-free assembly, easier assembly and a robust metal housing. The highlight of the new RJ45 series are the integrated blades, which shorten the individual strands to the correct length when closing the connector. Virtually a built-in side cutter. This completely eliminates this time-consuming work step and the assembly is more than 25% faster. While the classic RJ45 was a telecommunications development that was not sufficient for every industrial requirement, the HARTING RJ Industrial® MultiFeature series meets all the requirements and challenges of a tough operating environment. HARTING Technology Group. Tel: 044 43560417. Email: [email protected]

Sensitive Toolholder

SCHUNK is entering a new era of toolholding with the sensory hydraulic expansion toolholder iTENDO, the most sensitive toolholder on the market. For the first time, it will be possible to monitor machining processes at high resolution at the tool and to control cutting parameters in real time. The required acceleration sensor and electronics are integrated into the toolholder without affecting its interfering contour and other characteristics. The iTENDO is capable of seamlessly recording the metal cutting process, monitoring previously defined exact limit values and, in the event of irregularities, enabling real-time adaptive control of the speed of rotation and feed rate, among other measures. Equipped with a sensor, battery, and transmitting unit, the intelligent toolholder records the data at the tool and transmits it wirelessly via Bluetooth to a receiver unit in the machine room, where it is forwarded by cable to a control and evaluation unit. SCHUNK Intec India Private Ltd, Bangalore. Tel: 080-40538999. Email: [email protected]

VOC Sensor, SGP40

Sensirion, the expert in environmental sensing, presents the new SGP40 VOC (volatile organic compound) sensor for indoor air quality applications such as automated air quality control systems (air purifiers, kitchen hoods, demand-controlled ventilation systems, etc.) and air quality monitoring. Exposure to high and/or hazardous levels of VOCs can be avoided by appropriate ventilation or by identifying and eliminating the pollution source. Sensirion’s SGP40 is a broad-band VOC sensor which reliably detects high-VOC events. When built into an air quality monitor, it allows users to identify the sources of such events and take appropriate action. Integrated into smart air treatment devices, it enables automatic, demand- controlled operation. The SGP40 is an integrated CMOSens® sensor system on a single chip based on a metal oxide sensor. It provides a humidity-compensated indoor air quality signal via a digital I2C interface. Both SGP40 and the evaluation kit are available through Sensirion’s distribution network. AqTronics Technologies Pvt Ltd, Bangalore. Tel: 080-41753490. Email: [email protected], [email protected]

Multi-Axis Servo System, AX8000

The high-performance AX8000 multi-axis servo system from Beckhoff is characterised by extremely high dynamics and very short cycle times. The motor current is scanned in μs cycles and the minimum adjustable EtherCAT cycle time is 62.5 μs. Through the support of oversampling technology, process data can now even be scanned several times within a communication cycle if required and transferred to the controller via EtherCAT. With the highly dynamic EtherCAT-based AX8000 servo system, new setpoint values can be transferred every 62.5 μs from the motion controller in the Industrial PC to the servo drive. Comparable control systems usually operate with a cycle time of only 1 ms. Now the AX8000 firmware additionally supports oversampling technology familiar from Beckhoff EtherCAT I/Os. This enables multiple sampling of process data within a communication cycle with an oversampling factor of up to 128 and the transfer of all data in an array via EtherCAT. Beckhoff Automation Pvt Ltd, Pune. Tel: 020-67064802. Email: [email protected]