Industrial Automation Magazine India

Virtual instrumentation offers significant advantages over hardware based systems

Published on : Wednesday 03-07-2024

Vilas Kulkarni, Managing Director, Baumer Technologies.

What are the current trends and innovations in the test and measuring instruments industry?

The test and measuring (T&M) instruments industry is experiencing significant growth and innovation, driven by several key trends and technological advancements. Some of the current trends and innovations in the industry:

1. Automation in manufacturing

2. Wireless and remote monitoring, and

3. Integration of IoT & AI.

Overall, the test and measuring instruments industry is evolving rapidly in technology and materials, leading to more efficient and versatile solutions that meet the diverse needs of various sectors. 

How do regulations and standards influence the design and manufacture of test and measurement instruments?

Regulations and standards play a critical role in the design and manufacture of test and measurement instruments. Their influence can be seen in various aspects:

1. Ensuring safety and compliance

2. Ensuring accuracy and reliability

3. Interoperability and compatibility

4. Market access and global trade, and

5. Innovation and development.

Regulations and standards are fundamental in shaping the test and measurement instruments industry. They ensure that products are safe, reliable, accurate, and compatible with other systems, while also facilitating global trade and driving technological innovation. Adhering to these standards not only helps manufacturers meet legal requirements but also enhances their reputation and competitiveness in the market. 

How do manufacturers/designers ensure the accuracy and reliability of their instruments against growing environmental concerns?

With growing awareness about the environmental damage caused by various human activities, there is also a growing trend towards addressing these concerns. The actions can be summarised as:

1. Use of advanced and eco-friendly materials

2. Rigorous testing and calibration

3. Compliance with environmental regulations

4. Innovative design approaches, and

5. Implementation of smart technologies.

Manufacturers and designers ensure the accuracy and reliability of their instruments by leveraging advanced materials, rigorous testing, regulatory compliance, innovative design, and smart technologies. These strategies not only enhance the performance of test and measurement instruments but also address growing environmental concerns, leading to more sustainable and reliable products.

What are the advantages of virtual instrumentation over traditional hardware based systems; and how has digitalisation impacted the T&M scenario?

Virtual instrumentation offers several advantages over traditional test and measurement equipment:

1. Flexibility and scalability

2. Cost-effectiveness

3. Enhanced data analysis and processing

4. Remote monitoring and control, and

5. Simplified maintenance and upgrades. 

As for the impact of digitalisation on the T&M scenario, this can be broadly summarised as:

1. Improved accuracy and precision

2. Data integration and management

3. Enhanced user interfaces and user experience

4. Increased automation and efficiency, and

5. Real-time monitoring and predictive analytics.

In summary, virtual instrumentation offers significant advantages over traditional hardware-based systems in terms of flexibility, cost-effectiveness, data analysis, remote capabilities, and ease of maintenance. Digitalisation further enhances the T&M landscape by improving accuracy, facilitating data integration, enhancing user experience, increasing automation, and enabling real-time monitoring and predictive analytics.

How is data generated by test and measurement instruments managed and utilised?

The data generated by T&M instruments is managed and utilised through a series of systematic processes that ensure its accuracy, integrity, and applicability for decision-making. Here’s an overview of how this data is handled:

1. Data collection and acquisition

2. Data transmission

3. Data storage and management

4. Data processing and analysis

5. Data visualisation and reporting

6. Utilisation for decision-making, and

7. Compliance and auditing.

Managing and utilising data generated by test and measurement instruments involves a comprehensive approach that includes collection, transmission, storage, processing, visualisation, and strategic use. By leveraging modern technologies such as cloud computing, AI, and IoT, industries can enhance their decision-making processes, improve operational efficiency, and ensure compliance with regulatory standards. 

How can aspiring engineers and technologists prepare for a career in test and measurement?

Aspiring engineers and technologists can prepare for a career in test and measurement by focusing on a combination of formal education, practical experience, and continuous learning. Here are some key steps to help prepare for a successful career in this field:

1. Educational foundation

2. Hands-on experience

3. Skills development

4. Certification and training

5. Staying updated with industry trends, and

6. Networking and professional associations.

In conclusion, aspiring engineers and technologists can prepare for a career in test and measurement by building a strong educational foundation, gaining hands-on experience, developing both technical and soft skills, obtaining relevant certifications, staying updated with industry trends, and actively participating in professional associations. These steps will help ensure a well-rounded preparation and enhance prospects in the dynamic and evolving field of test and measurement.

(The views expressed in interviews are personal, not necessarily of the organisations represented)

Vilas Kulkarni is the Managing Director of Baumer Technologies since 2024. He holds a BE in Mechanical Engineering from Glb University (1993) and boasts an impressive array of certifications, including RAB Certified ISO Lead Auditor (2000), Six Sigma Black Belt from SKF Learning Academy (2007), and SEALA (South East Asia Leadership Academy) (2017).

With over 30 years of experience, Mr Kulkarni has held pivotal roles such as Director of Operations & Export Sales (2016), General Manager – Operations (2008), and Head of Quality for DGBB Lines (2000), among others. He has demonstrated expertise in Customer Relationship Management, Operations Management, Production Engineering, Sales Management, and Product Management.

Mr Kulkarni is renowned for his proficiency in lean systems, both in plant and office environments, and plays a key role in international and intercompany product and parts development. He is dedicated to enhancing quality, reducing waste, optimising production output, and improving supply chain efficiency. Beyond his professional achievements, he prioritises employee wellbeing and actively engages in various social initiatives.

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