Efficient Orchestration of Machine Services with SPE, IO-Link, and Sensor-to-Cloud
Published on : Saturday 06-04-2024
JUMO is on the way to becoming a system and solution provider, say Michael Wiener (Product Manager for Automation Systems, JUMO) and Nico Müller (Product Manager for Software, JUMO).
JUMO is on a dynamic development path towards becoming a leading system and solution provider for industrial sensor and automation technology. This change is clearly demonstrated by the integration and networking of modern technologies such as Single Pair Ethernet (SPE), IO-Link, and sensor-to-cloud communication in the JUMO system world.
These technologies have enormous potential for JUMO if one looks at the numerous industries that the Fulda-based company supplies in the field of industrial automation. This is because machine-to-machine (M2M) communication as a key element of Industry 4.0 is becoming increasingly important from a cost and efficiency perspective.
SPE with significant advantages for industrial automation
SPE is a pioneering development in the world of industrial communication technologies. Originally developed in the automotive industry, SPE offers considerable advantages for industrial automation. It uses only a single wire pair for data transmission, which enables a leaner, cheaper, and simpler infrastructure while maintaining high data transmission rates. SPE supports data rates of up to 1 Gbit/s with a line length of 40 meters and enables consistent data transmission right down to the field level. JUMO uses the 10BASE-T1L standard with a lower but still perfectly adequate data transmission rate of 10 Mbit/s. A line length of up to 1,000 meters can be achieved.
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The advantages of SPE include space and weight savings, easier installation, cost savings, longer range, faster data transmission, and integrated power supply via PoDL. These features make SPE ideal for networking in the context of the Industrial Internet of Things (IIoT) and Industry 4.0, as it meets the requirements for ever greater networking of devices and data-driven decision-making.
IO-Link is important for the implementation of smart manufacturing
IO-Link is a communication technology that has been part of JUMO's product portfolio for many years. It ensures seamless communication between sensors, actuators, and the control system. As the first standardised IO technology for communication with sensors and actuators, IO-Link enables bidirectional, digital point-to-point industrial network logging.
The key features of IO-Link include bidirectional communication, device parameterisation, comprehensive diagnostic capabilities, and flexibility in supporting a wide range of intelligent JUMO devices. IO-Link also plays a central role in the implementation of smart manufacturing and the fourth industrial revolution by providing an intelligent solution for optimising production processes and improving production efficiency as well as occupational safety.
Machine-to-machine (M2M) communication is also a key element of Industry 4.0. It refers to the automated exchange of data between machines, systems, and devices, often via a network, without human intervention. This communication enables machines to exchange information, coordinate tasks, and make decisions based on real-time data.
M2M-communication refers to the direct exchange of data between devices, machines, sensors, and control systems such as the JUMO variTRON 500. This communication usually takes place via wireless or wired networks and is a central component of automation and monitoring systems in various industries.
The concept is closely linked to the Internet of Things (IoT), where the focus is on interaction between machines. SPE and IO-Link play a decisive role in M2M communication. SPE enables the fast and efficient transmission of large amounts of data via a single wire pair, which can be a great benefit in complex automation environments. By integrating SPE, machines and sensors can communicate over greater distances and transmit data more efficiently. IO-Link technology scores points by providing a robust and flexible platform for the exchange of sensor data and control signals.
The bidirectional communication capability of IO-Link enables detailed diagnostics and real-time feedback from sensors and actuators, which is essential for
precise control and monitoring in M2M networks. JUMO has recognised these advantages and successfully integrated both technologies into its product portfolio.
M2M communication is used in many areas in which Industry 4.0 is applied, one of which is production automation. This is where M2M enables precise control and monitoring of production processes. Machines can exchange status data and adapt processes based on real-time information. Another point is predictive maintenance, which enables constant monitoring of device statuses and triggers preventive maintenance measures before faults occur. Energy management within M2M technology can be used to monitor and control energy consumption to increase efficiency and reduce costs. In this context, logistics and supply chain management enable improved tracking and management of warehouse stocks as well as means of transportation.
Not only M2M communication, but also sensor-to-cloud technologies play a decisive role in the digital transformation of industrial automation. They enable sensor data to be transferred directly to the cloud, where it can be used for analysis, decision-making, and process improvements. This development is a central component of Industry 4.0 and the Industrial Internet of Things (IIoT).
At JUMO, sensor-to-cloud refers to the connection of smart sensors in industrial environments directly to the JUMO Cloud. This connection allows data from production processes to be acquired efficiently and converted into usable information. Smart sensors play a key role here, as they can send data directly to the cloud without the need for additional components. This direct data flow enables production data to be used quickly and efficiently, which increases productivity and reduces costs.
The integration of SPE within these smart sensors significantly expands sensor-to-cloud solutions and their possibilities. SPE in combination with the JUMO Cloud gateway that is integrated in the sensor implements a robust and efficient connection between IT and the OT world. If the connection to the cloud server is lost, data is buffered in the smart sensor and an alarm is triggered.
In summary, it can be said that JUMO is taking a significant step towards becoming a comprehensive system and solution provider by introducing innovative technologies such as Single Pair Ethernet (SPE), IO-Link, and sensor-to-cloud communication.
These technologies mark an important milestone in the digital transformation and strengthen JUMO's position in the world of Industry 4.0. The ability to increase efficiency and productivity in industrial automation makes SPE, IO-Link, and sensor-to-cloud crucial elements on the way to offering future-oriented and integrated solutions.
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